Boiler rooms are the unsung heroes of many industries, providing the heat and power needed for a wide range of processes. However, they can also be a source of hidden hazards if not properly managed. Ensuring the safety of boiler rooms is not only a legal obligation but also a crucial aspect of maintaining efficiency and preventing accidents. In this post, we’ll explore the significance of boiler room safety, the role of risk assessments and efficiency audits, and how they contribute to safer and more efficient operations.

The Significance of Boiler Room Safety:

Boiler rooms are the beating hearts of various industries, including manufacturing, healthcare, and food production. They are tasked with generating the steam or hot water required for critical processes. However, these environments can pose significant risks if not managed properly. Common hazards include gas leaks, fires, and explosions. Ensuring boiler room safety is not just about compliance with regulations; it’s about safeguarding the well-being of your employees and protecting your valuable assets.

The Basics of Risk Assessments:

Risk assessments are a cornerstone of boiler room safety. These assessments involve identifying potential hazards, evaluating their significance, and implementing measures to mitigate or eliminate them. A comprehensive risk assessment covers various aspects, such as equipment integrity, gas systems, and electrical installations. It is a proactive approach to safety that helps prevent accidents before they happen.

Efficiency Audits for Boiler Rooms:

Beyond safety, efficiency is also a critical concern in boiler room operations. Efficiency audits are a systematic evaluation of the performance of boiler systems, with the goal of optimising their operation. These audits examine elements like combustion, heat transfer, and heat recovery. By pinpointing inefficiencies, they lead to cost savings through reduced energy consumption and improved performance.

The Process of Conducting Risk Assessments:

Conducting a boiler room risk assessment involves a structured approach:

1. Identifying Hazards: This step entails identifying potential hazards in the boiler room, which can range from gas leaks to boiler safety.
2. Evaluating Risks: The next stage involves assessing the likelihood and severity of these hazards. Risks are then ranked by priority.
3. Mitigation: Based on the risk assessment, safety measures are implemented to reduce or eliminate the identified hazards. This may include equipment upgrades or procedural changes.

The Process of Conducting Efficiency Audits:

Efficiency audits are equally systematic:

1. Data Collection: The audit starts with data collection, including fuel usage, emissions data, and operational parameters.
2. Analysis: Experts analyze the collected data to pinpoint inefficiencies or areas for improvement.
3. Recommendations: Following the analysis, the audit results in recommendations for operational changes or equipment upgrades & repairs to enhance efficiency.

Benefits of Professional Services:

Professional services in risk assessments and efficiency audits are invaluable. They bring expertise, experience, and specialised equipment to the table, ensuring thorough and accurate evaluations. When it comes to boiler room safety and efficiency, investing in professional services can lead to safer operations, lower costs, and peace of mind.

Conclusion:

Boiler rooms are the unseen heroes of many industries, but they come with their share of risks. Ensuring boiler room safety through risk assessments and optimising efficiency through audits is not just a legal obligation; it’s a strategic move for protecting your people, your assets, and your bottom line. By being proactive in assessing risks and enhancing efficiency, you can ensure a safe and efficient boiler room that powers your business reliably and responsibly. Don’t hesitate to reach out to our team of experts at J&U Services for your boiler room safety and efficiency needs.

Image by Michal Jarmoluk

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Commercial boilers are essential for many businesses, providing reliable heating and hot water for a variety of applications. To ensure your boiler keeps running efficiently and cost-effectively, regular maintenance is crucial. In this post, we’ll explore the top five ways in which regular maintenance can extend the life of your commercial boiler.

1. Preventing Costly Repairs:
Regular maintenance helps identify and address minor issues before they escalate into costly breakdowns. By scheduling routine inspections and servicing, your boiler technician can catch problems like leaks, corrosion, or worn-out components early on. Addressing these issues promptly not only prevents costly repairs but also ensures that your boiler continues to operate efficiently. Waiting until a major breakdown occurs can result in expensive emergency repairs and significant downtime for your business.

In the long run, investing in regular maintenance saves you money by avoiding unexpected repair bills and reducing the risk of sudden system failures. Plus, a well-maintained boiler operates more efficiently, which leads to lower energy costs.

2. Maximizing Efficiency:

Efficiency is a critical factor in the performance of a commercial boiler. Over time, boilers can accumulate soot, scale, and other deposits that reduce their efficiency. Regular maintenance involves cleaning and tuning the boiler to ensure it operates at its peak performance. When a boiler runs efficiently, it burns fuel more effectively, which means you spend less on energy bills.

Additionally, an efficient boiler has a lower environmental impact. It produces fewer emissions and conserves energy, contributing to your company’s sustainability efforts.

3. Ensuring Safety and Compliance:

Safety should be a top priority when it comes to commercial boilers. Regular maintenance helps ensure that your boiler is in compliance with safety regulations and codes. Technicians can inspect safety controls, check for gas leaks, and verify that all components are functioning as they should. This not only protects your employees and assets but also shields your business from potential legal liabilities and fines.

Compliance with safety standards is especially important for businesses in industries with strict regulations, such as healthcare, food service, and manufacturing.

4. Extending the Lifespan:

A well-maintained commercial boiler can last significantly longer than one that’s neglected. The lifespan of a boiler largely depends on factors like usage, water quality, and maintenance. When you invest in regular maintenance, you’re essentially increasing the longevity of your equipment.

A boiler is a substantial capital investment, and extending its lifespan means a better return on that investment. The cost of replacing a boiler prematurely can be a significant financial burden, which is why maintenance is a cost-effective strategy for preserving your equipment.

5. Enhancing Reliability:

Reliability is crucial for any commercial boiler, especially in industries where uninterrupted heating and hot water supply is essential. Regular maintenance enhances the reliability of your boiler system. By addressing issues proactively and keeping the system in optimal condition, you reduce the risk of unexpected breakdowns and downtime.

This reliability is particularly important for businesses that rely on their boilers for critical processes or services. Customers, clients, and employees depend on a reliable heating and hot water supply, and regular maintenance ensures that these expectations are consistently met.

Conclusion:
In conclusion, regular maintenance is an investment in the long-term performance and longevity of your commercial boiler. By preventing costly repairs, maximizing efficiency, ensuring safety, extending the lifespan, and enhancing reliability, your business can reap the rewards of a well-maintained boiler system. If you want to learn more about the benefits of boiler maintenance or need professional assistance, contact our commercial boiler experts today. Your boiler’s future performance depends on it.

To book your commercial boiler service contact us today!

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As the days grow shorter and the temperature drops, it’s time to start thinking about preparing your commercial or industrial facility for the winter season. One essential element of this preparation is ensuring that your boiler system is in prime working condition. A well-maintained boiler not only ensures a warm and comfortable environment for your employees but also keeps your operations running smoothly. In this post, we’ll discuss the importance of getting your boiler ready for winter and some key steps to ensure its optimal performance.

1. Routine Maintenance:

Regular maintenance is crucial for the longevity and efficiency of your boiler. Before the winter season sets in, schedule a comprehensive inspection by a qualified technician. They will check for any issues, clean the system, and replace worn-out components. This proactive approach can prevent sudden breakdowns during the coldest months.

2. Cleaning and Inspection:

Boilers can accumulate soot, scale, and other deposits that reduce their efficiency. A thorough cleaning and inspection of the heat exchangers, burners, and fuel supply system is vital to ensure proper combustion and heat transfer.

3. Efficiency Improvements:

Consider upgrades or improvements to increase the efficiency of your boiler. Modern controls, burner systems, and heat recovery solutions can reduce fuel consumption and operating costs while also minimising your environmental impact.

4. Insulation and Weatherization:

Ensure that the boiler room and associated piping are well-insulated. Proper insulation prevents heat loss, allowing your boiler to work more efficiently and cost-effectively.

5. Boiler Water Treatment:

Proper water treatment is essential to prevent scale buildup and corrosion in the boiler system. Make sure that water treatment chemicals and equipment are in good working order.

6. Safety Checks:

Safety should always be a top priority. Inspect safety devices, such as pressure relief valves, flame safeguard controls, and alarms, to ensure they are functioning correctly. This helps prevent hazardous situations and ensures compliance with safety regulations.

7. Emergency Preparedness:

Prepare for unexpected emergencies by having a contingency plan in place. Ensure you have access to a qualified technician 24/7 for boiler-related issues during the winter months.

8. Training and Documentation:

Provide training to your personnel on the proper operation and maintenance of the boiler system. Keep detailed documentation of all maintenance and inspection records.

9. Energy Management:

Implement energy-saving practices to reduce the operational costs of your boiler system. This includes setting optimal operating parameters, monitoring fuel consumption, and using heat recovery solutions.

10. Consider an Upgrade:

If your current boiler system is ageing and inefficient, it might be time to consider replacing it with a more modern and energy-efficient model. Upgrading your boiler can lead to substantial long-term savings.

In conclusion, ensuring your commercial or industrial boiler is ready for winter is a wise investment. It not only ensures the comfort and safety of your facility but also contributes to cost savings and reduced environmental impact. Don’t wait until the first frost to address any issues; schedule a maintenance checkup today and take the necessary steps to ensure your boiler is in top-notch condition for the coming winter season. Your business and your employees will thank you for it.

J&U Services are commercial and industrial boiler specialists. Our team can service, repair, install and decommission commercial boiler systems. For a quote please Contact Us!

Photo by Aaron Burden

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When it comes to the efficient functioning of a commercial building, one often underappreciated yet essential component is the boiler system. Commercial boilers play a pivotal role in maintaining a comfortable environment, providing hot water, and ensuring the smooth operation of various processes within the establishment. However, like any mechanical system, boilers can experience issues over time, and that’s where the expertise of professionals like J&U Services comes into play with commercial boiler repairs.

Understanding Commercial Boiler Systems

Before delving into the intricacies of commercial boiler repairs, let’s take a moment to understand the fundamental workings of these systems. Commercial boilers are heavy-duty heating units designed to meet the demands of larger spaces. They use various fuels, such as natural gas, oil, or even electricity, to heat water. This heated water is then circulated throughout the building, radiating heat and ensuring hot water availability.

The Importance of Timely Commercial Boiler Repairs

Commercial boilers, despite their durability, are not immune to wear and tear. Over time, components can degrade, leading to reduced efficiency, increased energy consumption, and potential safety hazards. This is where proactive maintenance and timely repairs come into play.

Neglecting minor boiler issues can escalate into major problems, impacting not only the comfort of the occupants but also the operational costs of the establishment. Regular maintenance can help identify these issues early on, preventing expensive breakdowns and ensuring the longevity of the system.

The Expertise of J&U Services

When it comes to commercial boiler repairs, choosing the right service provider is paramount. J&U Services has established itself as a leader in the field, boasting a team of highly skilled professionals with extensive experience in dealing with a wide range of commercial boiler systems.

What Sets J&U Services Apart?

1. Expert Technicians: J&U Services takes pride in its team of expert technicians who are well-versed in diagnosing and repairing various boiler issues. Their in-depth knowledge and hands-on experience ensure accurate assessments and effective solutions.
2. Swift Response: A malfunctioning boiler can disrupt operations and compromise comfort. J&U Services understands the urgency of such situations and offers prompt response times to address emergencies swiftly.
3. Comprehensive Repairs: From minor component replacements to complex system overhauls, J&U Services has the capability to handle a wide spectrum of repairs. Their comprehensive approach ensures that all underlying issues are addressed, preventing recurrent problems.
4. Safety First: Boilers involve potentially hazardous elements, such as high-pressure steam and flammable fuels. J&U Services prioritises safety in all repair activities, adhering to industry standards and best practices.
5. Transparent Communication: Clients are kept informed throughout the repair process. J&U Services believes in transparent communication, providing insights into the issue, repair options, and associated costs.

Conclusion

A well-maintained commercial boiler is the cornerstone of a comfortable and functional establishment. J&U Services understands the significance of this and offers top-notch solutions for all your commercial boiler repair needs. Their team of skilled technicians, commitment to safety, and dedication to quality make them the ideal partner to ensure your boiler system operates seamlessly.

Don’t wait for a minor issue to escalate into a major problem. Reach out to J&U Services today and experience firsthand their professional yet easy-to-understand approach to commercial boiler repairs. Your comfort, safety, and operational efficiency are their priorities.

Contact us today for further information or to discuss your Commercial Boiler Repairs.

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J & U Services is an industrial boiler engineering company that specialises in the design, installation, repair, and maintenance of industrial boilers. Industrial boilers are essential in various industries such as power generation, food processing, chemical processing, and more. They generate steam or hot water to power machinery, heat buildings, and sterilise equipment.

Boilers are complex machines that require skilled engineers to operate, maintain and repair them. J & U Services has a team of experienced boiler engineers who have been trained to work on various types of boilers. This includes fire tube boilers, water tube boilers, and coil-based designs. These boiler engineers have the knowledge and expertise to troubleshoot any boiler-related issue and come up with effective solutions to keep the boiler running optimally.

One of the critical roles of an industrial boiler engineer is the design and installation of boilers. J & U Services’ engineers work with clients to understand their specific needs and requirements, such as the amount of steam or hot water needed and the type of fuel used. Based on this information, the engineers design a boiler system that meets the client’s needs while adhering to safety and environmental regulations. The installation process involves assembling and connecting various components, such as the boiler, pipes, pumps, and valves, to ensure that the system runs efficiently and safely.

J & U Services’ engineers also play a vital role in the maintenance of boilers. Regular maintenance is crucial to ensure that the boiler operates safely and efficiently. The engineers perform various maintenance tasks, such as cleaning the boiler, inspecting and repairing the valves and fittings, and testing the boiler’s safety controls.

In addition to maintenance, J & U Services’ engineers troubleshoot any issues that may arise with the boiler. Boilers are complex machines that can experience various problems, such as low water pressure, leaks, and malfunctioning controls. J & U Services’ engineers have the expertise to diagnose and repair any issue, minimising downtime and preventing costly repairs.

Optimisation

Our engineers also offer boiler optimisation services. This involves analysing the boiler’s performance and identifying areas for improvement, such as reducing fuel consumption, increasing efficiency, and lowering emissions. The engineers use various tools, such as combustion analysers and heat exchanger monitors, to measure the boiler’s performance and identify areas for improvement. They then implement solutions, such as adjusting the fuel-to-air ratio or installing heat recovery systems, to optimise the boiler’s performance.

Safety

Safety is a top priority for our engineers. Industrial boilers can be dangerous machines that require strict adherence to safety regulations. Our engineers are trained to identify and mitigate potential safety hazards, such as gas leaks and combustion issues. They also ensure that the boiler’s safety controls are functioning correctly and perform regular safety inspections to prevent accidents.

J & U Services’ industrial boiler engineers play a critical role in the design, installation, maintenance, and optimization of industrial boilers. They have the knowledge, skills, and expertise to ensure that the boiler operates safely, efficiently, and in compliance with regulations. J & U Services’ engineers are committed to providing high-quality service to their clients, minimising downtime. We want to ensure that the boiler meets the client’s specific needs and requirements. With their expertise and commitment to safety, J & U Services’ industrial boiler engineers are essential partners for any business that relies on industrial boilers.

Please get in touch via http://contact us

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Commercial and industrial boilers are essential components of many businesses. They provide heat and hot water for a range of applications. They come in a variety of types, including steam boilers, water boilers, oil boilers, and gas boilers. These boilers also require regular servicing and maintenance to ensure they operate efficiently and safely.

Expert Boiler Servicing and Repairs for Commercial and Industrial Applications

At J & U Services in Stoke on Trent, we have an expert team of engineers who specialise in the servicing and repair of commercial and industrial boilers. With years of experience and industry knowledge, our team is equipped to handle a wide range of boiler-related issues. This includes breakdowns, repairs, and preventative maintenance.

We understand that boilers are critical to the smooth running of many businesses, and any disruption to their operation can have a significant impact. That’s why we offer a fast and reliable service. We aim to get your boiler up and running as quickly as possible. We aim to minimise any downtime and reduce the risk of further damage or loss of productivity.

Regular servicing is an essential part of maintaining the efficiency and safety of commercial and industrial boilers. It allows our engineers to identify and address any potential issues before they become more significant problems. We want to help to extend the lifespan of your boiler and reduce the risk of breakdowns.

During a service visit, our team will carry out a range of checks and tests to ensure your boiler is operating correctly. These may include examining the combustion chamber, testing the gas pressure and emissions, and inspecting the safety controls and valves.

In addition to servicing, we also offer a full range of repair services for commercial and industrial boilers. Whether you have a minor issue that requires a quick fix or a more significant problem that requires a more in-depth repair. Our team has the expertise and equipment to get the job done.

Specialising in Steam Boilers, Water Boilers, Oil Boilers, and Gas Boilers

We understand the importance of providing a comprehensive service, and that’s why we cover all types of boilers. This includes steam boilers, water boilers, oil boilers, and gas boilers. Our expert team is fully trained and qualified to work on all types of boilers, and we use the latest tools and techniques to ensure we deliver the highest standards of workmanship.

We are ideally located in Stoke on Trent, making us perfectly positioned to cover the whole of the UK. Our team of engineers is always on hand to provide fast and reliable boiler servicing and repairs, helping to keep your business running smoothly and efficiently.

Commercial and industrial boilers are essential components of many businesses, and regular servicing and maintenance are crucial to their safe and efficient operation. We have an expert team of engineers who specialise in the servicing and repair of all types of boilers. Whether you need a routine service or an emergency repair, our team is on hand to help. Contact us today to find out more.

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Trailer boilers have become an increasingly popular choice for a variety of industrial and commercial applications in the UK. These mobile boilers are designed to provide high-quality heating and hot water services for a wide range of needs. These can be construction sites, events, and other temporary heating requirements. J & U Services is a well-established company in the UK. We are known for our expertise in the manufacture of quality trailer boilers that cater to the needs of clients across the country.

J & U Services is dedicated to producing boilers that are not only reliable and efficient but also built to last. The company uses high-quality materials and the latest technology to ensure that every trailer boiler manufactured is of the highest standard. The boilers are designed to be easily transported. They can be deployed to any location, whether it’s a construction site, event, or remote location.

One of the key features of the trailer boilers produced by J & U Services is their efficiency. The boilers are designed to be fuel-efficient, which means they use less fuel, reducing the overall operating costs. Additionally, they are also equipped with state-of-the-art controls and sensors that allow for precise temperature control and effective heating.

Trailer boiler design

Another important aspect of J & U Services’ trailer boilers is their safety features. The boilers are designed with safety in mind. They come with a range of safety features, including automatic shut-off valves, pressure relief valves, and emergency stop buttons. This ensures that the boilers can be operated safely, without the risk of accidents or damage to the environment.

J & U Services offers a comprehensive service to its clients, including installation, maintenance, and repair services. The company’s team of experienced engineers is available 24/7 to provide support and assistance to clients who require their services. This ensures that clients can rely on J & U Services for their trailer boilers needs, whether it’s for installation, maintenance, or repair services.

In conclusion, J & U Services is a leading manufacturer of quality trailer boilers in the UK. With a commitment to producing boilers that are efficient, safe, and built to last, the company is dedicated to providing clients with the best possible service and products. Whether it’s for a construction site, event, or other temporary heating requirements, J & U Services is the company to trust for quality trailer boilers.

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Brief: is it time for your burner to be serviced? 

J&U Services can supply you with Burners of all types through our UKHVAC arm of the business. We can also provide a burner service offering and repair of burners too.  It is co good practice to have your burners serviced every twelve months. If you have a gas burner that is approaching the 12-month mark then feel free to reach out. This helps avoid the pitfalls of a burner that is developing issues. 

As with any mechanical item, a burner will need a service to maintain optimum performance. We will check specifics such as your probes and gasket seals. When gas and a source of ignition are present the importance of a service becomes clear. Just like not servicing your domestic boiler can lead to carbon monoxide poisoning. You leave yourself open to similar or worse risks if you don’t look after commercial and industrial gas appliances. Our Gas Safe registered engineers are suitably qualified and have a wealth of experience in servicing, repairing, and installing gas burners. We deal with boilers ranging from 30kw to 3000kw across our various brands. We are experienced in a number of different boiler and burner applications.  

False economy

As with any item or appliance, skipping a boiler service or two could be a false economy. Costs can spiral if the damage is accrued due to poor maintenance. We are happy to assist if you wish to avoid such occurrences. If you have any upcoming projects from servicing, repairs, and installations please contact our team who will be happy to assist you. Or email Geoff at geoff@juservices.co.uk. and we can get you booked in for your burner service. 

Feel free to browse our other websites to see if we can support you;

http://www.ukhvac.co.uk

http://www.ukboilers.co.uk

http://www.gaspipes.co.uk

Also, feel free to connect with us

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The boiler systems project took place in June 2020 and lasted for three weeks.

Brief: Full supply and installation of a 300kw boiler, hot water cylinders, pumps, and pipework at the Hospital.

Following several site visits to the hospital’s Plant Room to ascertain the full specification for the project we were successful in our bid.  This project had a few limitations as due to the nature of being a medical facility there were issues with site attendance and welfare availability. The location is remote from any major supply hubs which posed a problem for material supplies, accommodation etc.

Removal of Old Boiler Systems

In the initial phase, we focused on safely removing the existing system. Our goal was to avoid disrupting the biomass boiler’s functionality. To ensure safe removal, extensive testing was conducted. We specifically tested the controls’ impact on the biomass controls.

The existing boiler was an ordinary open-flued boiler with a blown oil burner and was therefore no longer as efficient as a new unit.  We were able to safely disconnect this unit and using lifting and skating equipment we were able to move it to a safe location ready to be recycled by a local recycling plant.

New Boiler Systems Installation

With the old boiler out of the way, our coded welders were able to amend the existing pipework to allow for the fitting of the new boiler.  Once finished the new boiler was skated into place and tested to ensure there were no leaks.  The flue however was a little complicated due to the old one not being suitable for the new oil condensing boiler and as such a new flue was fitting complete with additional drains etc.  We were also contracted to update the boiler controls to make them more compatible with the newer biomass boiler controls.

Once satisfied that the boiler installation was correct and running as we anticipated we integrated it to run side by side with the biomass boiler.

Vented Water Calorifiers

The second part involved removing vented horizontal water calorifiers at a high level. We replaced them with new vertical 1000-litre ones. The challenge was maintaining existing supplies while minimizing disruption. Water, essential for hospital sanitization, remained the top priority.

With the small plant room, we brought in new calorifiers and fabricated copper pipework and controls.
We kept the existing ones running during the process. Once complete, we switched over with minimal utility loss and a small window of downtime.

Once the new units were in and working, we took to dismantle the existing calorifiers piece by piece.

Full supply and installation of a 300kw boiler, hot water cylinders, pumps, and pipework at the Hospital.

Upcoming Boiler Installation Projects

Do you have any upcoming boiler installation projects? For servicing, repairs and installations please contact our team who will be happy to assist you.

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Commercial and Industrial boilers are a core part of our business. We are also keen to support new and existing customers with any gas pipework projects. Examples of our work can be found on our sister site, http://www.gaspipes.co.uk. We want our customers to know they can contact us for any questions, quotes and emergency callout work they may require. We have recently been working on projects in various industries. These organisations completed overdue work while they were closed during the Global Pandemic. Additionally, we received requests for help from organisations that were deemed essential and absolutely could not afford any downtime.

Pipework for Hotels, Clinics and more

Recently, a large hotel in the South of England contacted us, needing us to undertake a gas purge. We diagnosed a leak in the pipe.  They then made the decision to install new underground gas pipework at short notice. Absolutely fine by us. We are happy to assemble a team at short notice for our customers. We dug ditches and assembled new plastic gas pipework, which we then welded using our state-of-the-art Electro-fusion welding apparatus.

One recent example of an essential business was that of a clinic in the North West of England. They had had their gas turned off and was resorting to heating their building with an inadequate temporary solution. They asked us to quote for a new gas pipework solution, and we were able to provide it after our site visit.

Just a couple of examples of where we may be able to help you.

Our location here in Stoke-on-Trent, Staffordshire makes for a convenient HQ to allow us to support organisations from all corners of the UK. So, if the job involves pipework – pick up the phone and let us see if we can help you on 01782 749421 or fill in our enquiry form and a member of our team will get back to you! 

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